Our automation solutions are built on a strong foundation of engineering excellence. From initial concept development to the final implementation, our team works closely with clients to define, design, refine, and develop high-performance systems tailored to their needs. We use industry-standard design tools, leverage advanced simulation environments, and consistently enhance the capabilities of automation.
Proof of Concept
Whether you have a clear idea or need guidance, our concepting team works closely with you to understand your needs, challenges, and objectives. We explore suitable solutions, focusing on functionality, feasibility, and efficiency. We work in collaboration to determine the best solution for your application and help you achieve your automation goals.
Simulation
Simulation is a vital step in validating the performance, reliability, and efficiency of automated systems. Our engineering team utilizes both advanced computerized simulations and real-world physical testing to ensure every system operates at its highest potential.
Mechanical
Mechanical simulation relies on data collection, calculations, and modelling to analyze the behaviour of a particular system. At Black Controls, we focus on creating simulations that offer predictive power about the physical world. This is done early in the concepting and design stage while working closely with our customers and their requirements to ensure a simulation is accurate and meaningful.
Robotic
Black Controls simulates robotic systems in a virtual environment to validate design, motion, and interaction. We validate cycle times, assess feasibility, and conduct layout and reach studies to ensure optimal performance. Whether you’re reviewing a finalized design or still exploring options, we provide you with clear animated visualizations that show exactly how your robotic system will function and fit into your existing environment.
Design
Our design teams work hand in hand to produce high-quality electrical and mechanical drawings. With attention to detail, consistency, and scalability we produce the blueprints for assembling and developing industrial automated equipment.
Mechanical Design Team
Our mechanical design team is an adept group of engineers and mechanical engineering technologists. We focus on providing robust and well thought out designs that are founded on proven practices and reliable components. We work closely with our electrical and programming teams to ensure the systems work as a whole and that overall, we are delivering high-quality, integrated solutions tailored to our customers’ needs.
Electrical Design Team
Our electrical design team is a skilled group of electrical engineering technologists. We design custom electrical control systems and industrial control panels to North American and European standards, UL508A, CSA C22.2 No. 286, and CE. Our work includes detailed schematic creation, accurate panel footprint layouts, and project reports to support each stage of development.
Programming
Our programming team is staffed by highly skilled professionals, including engineers and technologists. With extensive industry expertise and hands-on experience, we deliver tailored automation solutions that meet the highest standards. From precise PLC programming to intuitive HMI configuration, we ensure seamless operator interaction and optimal system performance. The result is a fully integrated, reliable solution designed to meet your unique operational requirements.
Our team sets up vision systems, including various vision inspection and barcode reading applications. We specialize in all forms of industrial robots, including traditional, collaborative, Autonomous Mobile Robots (AMRs), and Automated Guided Vehicles (AGVs). We also develop SCADA applications using SIMATIC WinCC, Rockwell Automation FactoryTalk View SE, and Ignition by Inductive Automation. We create custom test applications with LabVIEW.
